Hastelloy Forgings

Sahil Metals is a Riyadh, Saudi Arabia-based leading manufacturer and supplier of high-performance metal solutions for heavy industrial applications. The company supplies a comprehensive selection of **Hastelloy forgings**, which are engineered to meet the most severe chemical corrosion and high-stress conditions. With service to industries including chemical processing, marine, pharmaceutical, and power generation, Sahil Metals offers precision-engineered forgings of international quality standards. Instructed by durability, precision, and timely delivery, Sahil Metals is a reliable partner for forged components employed in severe and corrosive service conditions.

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Hastelloy Hot Forging

Hastelloy Open Die Forging

Hastelloy Closed Die Forging

Table of Contents

What is Hastelloy Forgings?

Hastelloy forgings consist of nickel-chrome alloys like C22, C276, B2, and B3, which have varying combinations of corrosion resistance, toughness, and strength. Hastelloy forgings are primarily composed of chromium, molybdenum, iron, cobalt, and tungsten in some proportions. The forgings provide a high tensile strength of (690–800 MPa), good pitting, crevice corrosion, and stress corrosion cracking resistance. Their mechanical soundness does not waver even with exposure to hot temperatures and hostile chemical environments, making them the best for heavy industrial applications where structural integrity and resistance to corrosion are paramount.

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Forgings

Hastelloy Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Grades Hastelloy C22, Hastelloy C276

Chemical Compositions of Hastelloy Forgings

Grade C Mn Si S Co Ni Cr Fe Mo P
C 276 0.010 max 1.00 max 0.08 max 0.03 max 2.50 max 50.99 min* 14.50 – 16.50 4.00 – 7.00 15.00 – 17.00 0.04 max
C 22 0.010 max 0.50 max 0.08 max 0.02 max 2.50 max 50.015 min* 20.00 – 22.50 2.00 – 6.00 12.50 – 14.50 0.02 max
B2 0.02 max 1.0 max 0.1 max 0.03 max 1.0 max Bal 1.0 max 2.0 max 26 – 30 0.04 max

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Why Sahil Metals?

Packaging

Hastelloy Alloy Forgings Mechanical Properties

Element Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
Alloy C276 8.89 g/cm3 1370 °C (2500 °F) Psi – 1,15,000 , MPa – 790 Psi – 52,000 , MPa – 355 40 %
Alloy C22 8.69 g/cm3 1399 °C (2550 °F) Psi – 1,00,000 , MPa – 690 Psi – 45000 , MPa – 310 45 %
Alloy B2 9.2 g/cm3 1370 °C (2500 ºF ) Psi – 1,10,000 , MPa – 760 Psi – 51000 , MPa – 350 40 %

Modern Equipments

Expert Engineers

Well Maintained

Efficient Factories

Hastelloy Forgings Types

Hastelloy Upset Forging
Hastelloy Impression Die Drop Forging
Hastelloy Machined Hot Forgings
Hastelloy Press Forging
Hastelloy Compression Forging
Hastelloy Cold Forgings

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Frequently Asked Questions (FAQ)

To improve the surface finish of Hastelloy forgings, use techniques like polishing, grinding, or shot peening. Additionally, chemical or electrochemical cleaning can remove surface contaminants and enhance smoothness.

The most suitable forging techniques for Hastelloy include open-die forging and closed-die forging, which ensure optimal material flow and minimize defects. These methods provide the necessary strength and precision for high-performance applications.

To determine if Hastelloy forgings meet your needs, evaluate their chemical composition, mechanical properties, and corrosion resistance in your specific operating conditions. Conduct material testing or consult with suppliers for tailored solutions based on your application requirements.

Hastelloy Forgings Uses

Hastelloy forgings find extensive application in applications where parts undergo extreme chemical exposure and mechanical loading. Some common uses include flanges, valve bodies, fittings, heat exchanger components, reactor vessels, and pump housings. Hastelloy forgings are best suited for hydrochloric acid and sulfuric acid systems, chlorine-containing compounds, and seawater systems. Their high resistance to localized corrosion and uniform corrosion guarantees extended service life with minimal downtime and higher reliability in harsh environments. Plant operators and engineers use Hastelloy forgings for important facilities that require performance, safety, and corrosion resistance during hostile operating conditions.

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